Stage one: Week Commencing 14.10.2013
Week (01)
Description:
Today the rest of the parts I ordered arrived and I was
able to start putting the initial mouth and eye mechanisms together.
Parts:
Metal U brackets x 6 – (1.1)
Plastic ball and socket joints from an old lego toy -
(1.2)
2 x Eyes order from an American prop maker - (1.3)
1 x L Bracket - (1.4)
Bits of Mechano (4 x L brackets, 1 x Triangle Base)
1 x Metal Gear Servo (MG996R) - (1.5)
1x Prosthetic Teeth – (1.6)
Milliput - (1.7)
Phase 1.
Eyes
To start with I took the plastic Lego ball and socket
joints and I trimmed off the parts that I did not need with cutters so that the
socket could be placed into the back of the eyes and attached using Milliput.
(The ball and socket joints are the same type I used in my second year final
project, these joints where successful in giving a full range of eye movement).
To make the element that would hold the rods for the eye movement I attached
two aluminium standard U brackets back to back (These parts are usually used
for ‘Pan and Tilt projects’, but the holes where perfectly places to run rods
through - (1.8). I then attached the socket and ball joint together and
using Milliput secured the eyes and the ball and socket joints onto the
aluminium U bracket frame.
Mouth
Taking the prosthetic teeth and placing Milliput into
the gum line, made it possible to attach the Meccano L brackets, when the Milliput
had dried the Meccano Triangular base could be attached to the bottom jaw
secured in place a screw and Milliput. To make the mechanism to control the
mouth movement I attached a small Aluminium bracket to a servo using a tilt
mount then on top on the mount I screwed in a L bracket with a U bracket
attached to the side holes of the L bracket.
Feelings:
Although I was apprehensive concerning how the parts
would fit together after I got going I felt that for the first session went
really well, I am pleased with the quality of the parts that I have purchased
and I am looking forward to the next session.
Evaluation:
The first stage of the build was successful, the parts
fit together well and there was no need to repeat processes or dispose of any
parts this reflects the quality of the components. However there are some
concerns regarding the stability of the Milliput when placed under pressure
from the servos.
Analysis:
The process of putting the initial parts together was
made easy by using standard servo brackets and arranging them how I wanted
using their pre-drilled holes, the lightweight aluminium also reduced weight
and increased stability. Following the diagram and building on lessons learnt
from the second year final project has helped make this first approach successful.
Conclusion:
In conclusion although the first stage of the build was
a success the durability of the components and the Milliput holding them
together will be tested as the project develops. (1.9)
Action plan:
The action plan for the second phase will be putting
the jaw mechanism together to examine the durability of the parts; I will use
the ‘Sweeping servo’ code from Arduino.cc to test this.
1.2
1.4
1.5
1.6
1.7









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